Ferrero Marks Nutella Milestone with U.S. Peanut Spread Production in Illinois

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Ferrero making first Nutella product in US with $75M investment

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Ferrero making first Nutella product in US with $75M investment

A Bold Flavor Evolution After Decades (Image Credits: Pexels)

Franklin Park, Illinois — Ferrero North America celebrated a significant step forward this week by launching production of Nutella Peanut at its longtime facility here. The $75 million upgrade allows the company to manufacture the brand’s first new flavor in over 60 years right on American soil.[1][2] This move taps into the U.S. passion for peanuts while expanding Nutella’s reach beyond its traditional breakfast role.

A Bold Flavor Evolution After Decades

The introduction of Nutella Peanut represents a rare departure for the iconic hazelnut-cocoa spread, unchanged since its debut in 1964. Ferrero crafted this variant specifically for North American tastes, blending the classic recipe with roasted peanuts sourced from Georgia and other Southeastern states, alongside hazelnuts from Oregon.[3] Officials described the result as exceptional, with nothing quite like it on the market.

Michael Lindsey, president and chief business officer of Ferrero North America, highlighted the development’s significance. “America has a love affair with peanuts — not just in the South but across the whole country,” he said. “We’ve been working on and trying to see how we can adapt the classic recipe of Nutella to incorporate natural peanuts from the U.S.”[3]

Peanuts dominate U.S. nut consumption, accounting for 65% of the total and about eight pounds per person annually, according to USDA data.[1] The new spread arrived on shelves at retailers like Walmart and Target earlier this month, available exclusively in North America for now.

Upgrading a Historic Facility

The Franklin Park plant at 3401 Mt. Prospect Road has churned out favorites like Butterfinger and Baby Ruth since the 1960s. Ferrero acquired the site in 2018 as part of its purchase of Nestlé’s U.S. confectionery business and selected it for expansion due to its prime location near major freeways.[3][4]

This $75 million project added a dedicated production line, creating 50 new positions in packing, supervision, and management — many already filled since output began a few months ago.[2] Lindsey noted the site’s natural fit. “It produces a lot of our loved products already, so it was a fairly natural choice to expand it for Nutella Peanut,” he said.[3]

A ribbon-cutting ceremony drew local leaders, including Illinois Senate President Don Harmon and Franklin Park Mayor Barrett Pedersen, alongside Walmart representatives. Harmon praised the effort: “This investment underscores why Illinois remains a strong place for advanced manufacturing.”[2]

Ferrero’s Expanding U.S. Footprint

Illinois anchors Ferrero’s North American operations, with more than 1,700 employees statewide. The company opened a chocolate processing facility in Bloomington in 2021 for $75 million and followed with a $214 million Kinder Bueno plant.[3] Chicago also hosts the firm’s North American Innovation Center and R&D labs, launched in 2023.

Beyond Illinois, Ferrero maintains factories in Georgia, Kentucky, Ohio, Arizona, Pennsylvania, and New Jersey. Recent acquisitions bolster this network: Ferrara Candy in 2017, Nestlé U.S. brands in 2018, Wells Enterprises in 2022, and WK Kellogg for about $3.1 billion last year.[1][3]

  • Franklin Park: Nutella Peanut, Butterfinger, Baby Ruth.
  • Bloomington: Chocolate processing, Kinder Bueno.
  • Chicago: R&D and innovation.
  • Other states: Varied confectionery production.

What Matters Now for Consumers and Communities

For shoppers, Nutella Peanut offers a fresh twist on a staple, positioning the brand for snacking occasions throughout the day. Walmart’s Melody Richard emphasized the broader benefits: “When our suppliers invest in U.S. manufacturing, the impact is real — more jobs, more opportunity, and stronger local economies.”[2]

Lindsey anticipates strong demand. “I expect [Nutella Peanut] to be a huge hit,” he said, hinting at potential global interest down the line.[3] This production shift aligns with Ferrero’s long-term strategy, independent of short-term trade pressures, and signals sustained growth in a competitive market.

As Ferrero evolves its beloved brands, the Illinois launch reinforces a pattern of thoughtful innovation backed by substantial commitment. Local economies gain from the jobs and sourcing, while fans gain a peanut-infused classic made closer to home.

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