The Surprising Truth About Corn Kernels in Zero Gravity

Here’s something that might shock you: popcorn kernels don’t actually “pop” in the vacuum of space the way most people imagine they would. Think of it this way – if you put a kernel in a jar and removed all the air, would it suddenly explode into fluffy white goodness? The answer is no, and the reason might surprise you even more. Inside each kernel of popcorn is a tiny droplet of water and starch, which are surrounded by a tough outer shell known as the pericarp. When you apply heat to the popcorn kernels by heating them on the stovetop or in a microwave, the water turns into vapor. The vapor creates pressure inside the shell and forces the hard shell to crack open. The starch breaks out of the shell and turns solid, which is the white, fluffy popcorn that we eat. Without heat, that magical transformation simply can’t happen – even in the most exotic environment imaginable. The reason why popcorn pops is the water trapped inside its kernel. If the kernel is heated to a high enough temperature, this water will transform into steam. Due to the hard and mostly nonporous shell, the steam has nowhere to go, resulting in a buildup of pressure inside the kernel.
What Students Discovered When They Actually Sent Popcorn to Space

You’d be amazed at what happened when elementary school students from Columbus, Georgia decided to test this question for real. It might not be practical, but if you send popcorn kernels to 122,000 feet above the earth, they will pop more efficiently and maybe even taste better. Those are the findings by a group of students from Eastway Elementary in Columbus whose experiment, “Effect of Space Conditions on Popcorn,” was among 20 US student proposals NASA selected in March. The experiment went into space at the end of August, in a NASA balloon that soared from New Mexico 20,000 feet into outer space. The kernels, which were scheduled to spend 24 hours in space, had their trip cut to five hours by rough weather. The results were fascinating and completely unexpected. But the space kernels were better poppers – all 166 kernels from a space vial popped, while ten in a vial that had not ventured so far refused to pop. Micha Jordan and classmate Alex Smith, two of the student leaders for the experiment, also said the space popcorn tasted chewier and better. One student even described the space popcorn as tasting “like it has a little butter on it,” which raises intriguing questions about how extreme conditions might affect food at a molecular level.
The Heat Problem: Why Space Is Too Cold for Popping

Space presents a fundamental challenge that makes natural popcorn popping impossible: it’s brutally cold. Once the pressure gets high enough and the temperature reaches about 180 degrees Celsius (355 degrees Fahrenheit), the kernel hull bursts and the popcorn is turned inside out. The ideal popcorn kernel has an optimal moisture content of about 14 percent and is popped at a temperature of about 180 degrees C. The vacuum of space doesn’t provide this essential heat energy. Instead, objects in space tend to freeze solid unless they’re directly exposed to sunlight or have their own heat source. This is why astronauts need sophisticated heating systems for their food preparation. As the popcorn is heated, the water expands, turning into steam at 212 degrees Fahrenheit and bursting around 347 degrees Fahrenheit. However, popcorn requires between 13.5 and 14 percent moisture to pop. The fridge and freezer both lower the moisture content of the popcorn kernels so your kids will see less popped kernels in these batches. Without a controlled heat source, those kernels would simply become frozen chunks of starch and water.
Microgravity’s Hidden Effects on Bubble Formation

While space itself won’t pop corn, scientists have discovered something remarkable about how bubbles behave in microgravity – and this has huge implications for understanding what happens inside heating kernels. Researchers found that boiling in microgravity generates larger bubbles and that bubbles grow about 30 times faster than on Earth. This discovery came from experiments conducted on the International Space Station, where researchers studied bubble formation in heated liquids. Our findings reveal significantly accelerated bubble nucleation and growth rates, outpacing the terrestrial rates by up to ~30 times. Our thermofluidic simulations confirm the role of gravity-induced thermal convective flow, which dissipates heat from the substrate surface and thus influences bubble nucleation. Imagine if you could heat a popcorn kernel in microgravity – the steam bubbles inside might behave completely differently than they do on Earth, potentially creating an entirely new popping experience.
The International Space Station’s Food Heating Systems

Astronauts aboard the International Space Station have sophisticated methods for heating their food, which could theoretically be used to pop corn. Yeah, they have a small food warmer on station that they can put their pouches into, they don’t get terribly hot but I mean it’s warm enough so that you can enjoy it. Okay, so it’s like the space version of I guess a microwave but just not as fast maybe. Yeah, exactly. The ISS food system includes heating elements that can warm food to safe eating temperatures. These can be eaten directly from the pouch or after heating in the ISS’ food warmer. Types include canned Japanese curry and fish, and yakitori (grilled chicken skewers). Thermostabilized foods from other countries include meatloaf, ravioli, and pudding. However, these systems are designed for reheating pre-prepared foods, not for the high-temperature requirements needed for popping corn kernels. The controlled environment of the space station makes it theoretically possible to pop corn, but it would require special equipment and careful safety protocols.
Moisture Content: The Critical Factor in Space

Here’s where things get really interesting: the moisture content that makes popcorn possible becomes a major challenge in space environments. Popcorn kernels have tiny drops of water inside them. However, popcorn requires between 13.5 and 14 percent moisture to pop. The low-humidity environment of spacecraft could actually dry out popcorn kernels over time, making them less likely to pop effectively. The fridge and freezer both lower the moisture content of the popcorn kernels so your kids will see less popped kernels in these batches. Interestingly, this suggests that the controlled environment of a space station might actually preserve the ideal moisture content better than some storage methods on Earth. The recycled air systems on spacecraft are designed to maintain specific humidity levels for crew comfort, which could inadvertently create ideal conditions for maintaining popcorn kernel integrity. Space-stored kernels might retain their popping potential longer than those stored in dry Earth environments.
Pressure Dynamics in Zero Gravity Environments

The absence of atmospheric pressure in space creates a fascinating puzzle for popcorn popping. The vapor creates pressure inside the shell and forces the hard shell to crack open. The starch breaks out of the shell and turns solid, which is the white, fluffy popcorn that we eat. In the vacuum of space, there’s no external atmospheric pressure to work against, which might seem like it would make popping easier. However, without external pressure, the water inside kernels might actually boil away at much lower temperatures, potentially before the kernel reaches the critical popping point. Importantly, all the experiments in the space microgravity environment were conducted inside the NASA ISS, which means the experimental condition was ambient pressure rather than vacuum. The bubble nucleation occurred at around 76 s in the space microgravity environment after we started heating. In comparison, nucleation took about twice the heating time and started at ~161 s in the terrestrial condition with the same experimental setup. This suggests that the pressurized environment of a spacecraft might actually be more conducive to successful popping than the vacuum of space itself.
The Astronaut’s Snack: Real Popcorn in Space

Believe it or not, astronauts have actually eaten popcorn in space – but not the kind you might expect. If you’re talking about having it in outer space, well this one did! It was a gift from my wife and family in one of our Russian Progress-loaded cargo ships, and part of a quarterly “care package.” The popcorn was caramel corn purchased from the Boy Scouts of America. This was pre-popped caramel corn, sent up as a special treat rather than kernels that needed to be popped on station. The astronaut described it as an absolute favorite snack, proving that sometimes the simple pleasures of Earth food can make space missions more enjoyable. This example highlights the practical reality: while it might be theoretically possible to pop corn in space with the right equipment, it’s much more practical to send pre-popped varieties that won’t create safety hazards or require special preparation procedures.
Heat Transfer Revolution: Microgravity Cooking Breakthroughs

Recent research has revealed that cooking processes work very differently in microgravity, opening new possibilities for space food preparation. Astronauts with a taste for fried food will be able to indulge during journeys to the moon and Mars. New research shows that frying works in microgravity. Frying works in microgravity, a recent study shows. Scientists have discovered that many traditional cooking methods can be adapted for space use with proper equipment and safety measures. Karapantsios and colleagues put microgravity frying to the test, using a novel experimental carousel-type apparatus that was designed to be safe while also operating in weightlessness. This equipment prevented oil from splashing and maintained a constant pressure, reducing the temperature at which the test potatoes had to be cooked. During the tests, the frying process was filmed with a high-speed, high-resolution camera that allowed the scientists to study the rate at which bubbles grew, their size and distribution and the direction they took in the oil. If scientists can successfully fry food in microgravity, the technology for popping corn could be developed using similar safety principles and specialized equipment. The key is controlling heat transfer and bubble formation in ways that work with, rather than against, the unique physics of zero gravity.
Future Possibilities: Advanced Space Food Technology

The future of space food preparation is rapidly evolving, and popcorn could very well be part of that future. The Vegetable Production System, known as Veggie, is a space garden residing on the space station. Veggie’s purpose is to help NASA study plant growth in microgravity, while adding fresh food to the astronauts’ diet and enhancing happiness and well-being on the orbiting laboratory. The Veggie garden is about the size of a carry-on piece of luggage and typically holds six plants. While current space gardens focus on leafy greens and vegetables, future systems could potentially grow corn suitable for popping. Researchers are exploring the idea by testing various crops and equipment to figure out how to do this without a lot of extra hardware or power. To date, NASA has grown a variety of plants, including lettuces, tomatoes, and radishes – and learned a lot about how to successfully do so in the process. Advanced food preparation systems being developed for long-duration space missions could include specialized popping chambers designed to safely handle the high temperatures and pressure changes needed to transform kernels into popcorn. These systems would need to contain any loose particles and manage heat distribution in microgravity conditions.
What would you have guessed – that space’s cold vacuum would instantly pop every kernel, or that the lack of proper heating would make popping impossible without special equipment?